Collection
Removal and organization of flows from agri-food players, with a focus on regularity and freshness.
Our business
PRODIA transforms animal by-products from the agri-food industry into useful resources, through a structured industrial organization.
Process
Each step meets a goal: preserving the quality of materials, ensuring traceability and directing resources towards the right outlets.
Removal and organization of flows from agri-food players, with a focus on regularity and freshness.
Preparation and stabilization of materials according to needs: refrigeration, freezing, cooking or packaging.
Directed towards industrial markets that reuse these resources in new applications.
Collection
As a privileged partner of slaughterhouses, cutting plants and fish filleting factories, PRODIA collects category 3 animal by-products every day, in compliance with EU regulation (EC) No 1069/2009.
The materials collected vary by species: liver, lung, heart, kidney, blood, paunch, udders and spleens for cattle, pigs and sheep; filleting waste (head, bones, tail, skin) for fish; liver, heart and blood for game and rabbit; liver, heart, viscera, carcass, bones, head, neck, feet and skin for poultry.
Processing
Processing stabilizes materials collected in a raw state, in line with each client's specifications, both in preparation and packaging.
Rapid cooling using tubular heat exchangers for fresh deliveries, kept between 2 and 4°C on a just-in-time basis. For frozen products, fast and deep freezing in plate freezers followed by storage at -18°C at the Fleury-les-Aubrais, Cuiseaux and Sainte-Florence sites, mainly intended for wet pet food.
A specialty of the Saint-Amour (39) site, cooking dehydrates the material to produce protein-rich processed animal proteins (PAP), intended for pet food and aquaculture, as well as animal fats intended for animal feed (feed and petfood), technical uses or biofuel production. This sanitizing heat treatment ensures the sanitary safety of the derived products.
Storage
PRODIA operates 6 cold-storage warehouses spread across the country, representing a storage capacity of more than 20,000 tonnes. At Saint-Amour (39), the cooking plant alone can store up to 1,000 tonnes of protein and 1,000 tonnes of fat.